AI Object Counting System for Cartons, Pallets and Bags

CountXObject counting and detection

Count every carton, bag and pallet automatically.

CountX uses AI cameras to count cartons, bags, pallets and parts on conveyors, loading bays and production lines. Each count is linked to the truck, order or batch, so what leaves your site matches what you invoice.

Batch startingDock 2, conveyor line
GativraCountX Monitor, Dock 2LIVE
RECENT BATCHES
CAM, COUNT ARCH Waiting for batch
-
Waiting
Today 38 batches, accuracy 99.1%
Live counting events

Every pallet counted, every shortage flagged

CountX counts cartons against the expected batch size in real time and flags a shortage, an overcount or a possible double-pass before the pallet is sealed and moved off the dock.

  • Critical shortages against the booking are flagged before the pallet is sealed.
  • Warnings catch a possible double count from two boxes passing too close.
  • Matched batches are logged against the GRN with the exact count.
CountX batches, live
Counting analytics

Batches counted and match rate, by hour

CountX plots batches counted per hour against the match rate, so your dock supervisor can see exactly when shortages start appearing and which shift needs a closer look.

Dock 2, conveyor lineToday, 00:00 to 24:00
Batches per hourMatch rate, %
Batches today38
Match rate99.1%
Shortages flagged2

What CountX fixes

The everyday problems CountX removes from your site, so people only handle the exceptions.

  • Manual tally at loading points leads to short or excess dispatch
  • Disputes with customers over quantities delivered
  • Counting staff are needed on every shift and line
  • No image proof of how many units were loaded

How CountX works

Step by step, from the moment a vehicle or object arrives to the record in your dashboard. Click a step for detail.

Capture

A camera watches the conveyor, chute or loading point.

CountX features

Pick a feature to see it in the CountX console.

CountX specifications

Cameras
Standard IP cameras mounted above conveyors or bays
Objects
Cartons, bags, sacks, pallets, cylinders, parts
Processing
Edge device or on-premise server
Outputs
REST API, PLC signals, reports
Works with
WMS, GateX, VBS

CountX connects to the systems you already run

CountX sits between your site hardware and your business software. Every read and decision is sent to the systems that need it, with no double entry.

CountX questions

How does AI object counting work?

A camera watches a fixed counting zone. AI detects each object, tracks it as it moves and counts it when it crosses a virtual line.

What can CountX count?

Cartons, bags, sacks, pallets, cylinders and similar items on conveyors, loading bays and production lines.

Can it stop dispatch if the count is wrong?

Yes. CountX can alert supervisors or hold the gate pass when the count does not match the order.

Do we need special cameras?

Standard IP cameras are usually enough when mounted at the right height and angle. We specify this during the survey.

Works well with CountX

Book a demo · Contact us

See it on a site like yours.

A 30-minute walkthrough with a solutions engineer, using your layout and vehicle volumes.

Call 1800-200-7775 · (91) 22-40309800